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Line Efficiency Calculator

Sewing line efficiency from output, SMV and manpower.

  • Runs locally
  • PDF report
  • Mobile ready
Line
pcs
min
operators
hrs/day

Live result

Your result will appear here

Enter your values — results update live as you type. Or load a worked example to see how it works.

Complete the inputs to enable PDF, print, save and export.

Your calculations are performed locally in your browser. Nothing you type is uploaded.

Quick answer

What is a good line efficiency?

Many garment factories average 50–65%; well-run lines on long runs achieve 70–80%.

Produced minutes = Output × SMV

How it works

Line Efficiency Calculator

How productive was the line today? Compare produced minutes with available minutes.

Efficiency is the share of paid minutes that turned into standard minutes of output.

Formula

The formula, in full

Produced minutes
Output × SMV
Available minutes
Operators × Hours × 60
Efficiency
Produced ÷ Available × 100

Example

Daily line report

  1. 01Produced = 12,320 min
  2. 02Available = 19,200 min
  3. 03Efficiency = 64.17%

Use “Load Example” above to run this example in the calculator.

Industry tip

Industry tip

“Track efficiency hourly — a dip at 11 am usually means a bottleneck, not tired operators.”

Assumptions

What this calculator assumes

  • Operators includes all direct operators on the line.

FAQ

Frequently asked questions

What is a good line efficiency?

Many garment factories average 50–65%; well-run lines on long runs achieve 70–80%.

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